CFD Analysis of Flow Pattern in ECM

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CFD Analysis Of Flow Pattern In Electro Chemical Machining For Different Shape Of Tools

ISBN: 620255455X
ISBN 13: 9786202554558
Autor: Pani, Sesadeba/Behera, Dhiren Kumar/Praharaj, Amit Kumar
Verlag: LAP LAMBERT Academic Publishing
Umfang: 116 S.
Erscheinungsdatum: 28.06.2020
Auflage: 1/2020
Format: 0.8 x 22 x 15
Gewicht: 191 g
Produktform: Kartoniert
Einband: Kartoniert
Artikelnummer: 9570986 Kategorie:

Beschreibung

Electrochemical machining is a non-conventional machining process worked with a principle of Faradays law. Due to improper tool design of complicated shapes, there are chances of passivation and boiling of electrolyte in ECM process that causes poor machining. Predicting the flow pattern is also important to prevent boiling tendency of electrolyte is due to overheating of electrolyte. This project work is for optimizing the design of L-shaped tool and to study the flow pattern, current density distribution, velocity profile, temperature pattern, turbulence and final shape change of workpiece top surface. Four models with different shaped grooves for supplying electrolyte are evaluated.ANSYS-CFX software was used for simulating this CFD problem. Geometrical model consists of a circular workpiece made with Iron, 20% brine solution as electrolyte and L- shaped copper tool with different kind of grooves. This problem is considered as a steady- state problem with turbulence model. A potential difference of 10V is applied in between the IEG. The models were simulated for various inlet velocities and the major findings are stated below.

Autorenporträt

Myself as Prof.Sesadeba Pani working in Mechanical Engineering, Department of Indira Gandhi Institute Of Technology,Sarang (GOVT) India. My current research working field is in Smart composite structures, computational, FEM,Structural Vibration, CFD analysis and condition monitoring.  

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